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Lebanon Milling Assessment

Milling Company National Flour Mills (NFM)

Company Name & Address

Contact Names & Email

Telephone & Fax

National Flour Mills (NFM)

Name: Anas Shaar

Title: General manager

Email: anas.shaar@al-ghurair.com

Web: www.al-ghurair.com

Tel: +961 6 411 230

Tel: +961 6 411 231

Fax: +961 6 411 240

Summary of Role and Services:

General Trading and Storage of all types of grains and Wheat Milling and packing of various grades of wheat.

Facilities

Parking area inside compound

n/a

Drainage

(Good / Fair / Poor / Non Existent)

Good

Fire Fighting Equipment (Yes / No)

Yes

Number of Ventilators

Five shared and three dedicated.

Screened

Electricity Load (KVA)

1,200

Backup Generator 

(Yes / No / KVA)

Yes, Caterpillar 1995

2,500 KVA

Milling Equipment

Origin of Machinery

Year of Mfg

Year of Installation

Condition

Switzerlan19941995Excellent
French/Italian/German/Accessories19941995Excellent

Other Equipment or Machinery Installed

Type of Equipment

Yes/No

Number

Owned

Comments

Fortification Feeder

Yes

1

Yes

-

Bag Cleaning Plant

Yes

1

Yes

-

Moisture Tester

Yes

1

Yes

-

De-stoning Plant

Yes

1

Yes

-

Metal Extractor

Yes

5

Yes

-

Staffing

Number of full time skilled workers

11

Number of full time labourers

12

Weighbridge

Number 

2

Capacity (mt)

Length (m)

Type

Within Compound

60 tons

n/a

n/a

Within Compound

100 tons

n/a

n/a

Building

 

Length (m)

Width (m)

Height (m)

Building – Wheat Mill

30

20

25 (4 floors)

Building – Maize Mill

114

75

15

Walls

Concrete

Roof

Concrete / Zink

Floor

Concrete

Conditions & Cleanliness

  

Outside

Inside

Cracks in walls or roof (Yes / No)

No

No

Signs of rodent activity (Yes / No)

NoNo

Signs of birds entry (Yes / No)

YesNo

Damaged gutters/drains(Yes / No)

NoNo

Signs of moisture (Yes / No)

No

No

Adjacent Vegetation(Yes / No)

Yes, uncut

n/a

Cleanliness (Good / Poor)

Good

Good

Pest Control

Fumigation

Yes 

FrequencyTwice a year or when needed.

Contracted

(Yes / No)

Done by manager Mr. Mohammed Chebab

Spraying 

Yes

FrequencyTwice a year or when needed

Contracted

(Yes / No)

Done by manager Mr. Mohammed Chebab

Rodenticides 

Yes

FrequencyTwice a year or when needed

Contracted

(Yes / No)

n/a

Rodent Trapping

n/a

Frequencyn/a

Contracted

(Yes / No)

n/a

Security 

Security (Good / Poor)

Good

Compound (Fenced / Not Fenced)

Fenced
Other Comments 

Access

Distance from main town (km)

2 Km, two main roads access

Travel time if not located in town (hours)

n/a

Road condition to Mill

Good

Road limitation (if any)

Maximum Width and Max. Tonnage

n/a

Rail connections

(Yes / No)

No

On the railway from

-

to

-

 n/a

Milling Capacity (Mt)

Commodities

Daily Capacity (mt)

Monthly Activity (mt)

Wheat

300

1,700

Storage Capacity

 

Storage in Metric Tonnes

Within the Compound

28,000

Capacity to Blend

Can blend three types of wheat Three feeding tanks to the Mill

Loading & Discharge Rates

Six dollars/truck

Transport Capacity at Mill

Meets production capacity. 

Milling Company Crown Flour Mills

Crown Flour Mills is a wheat flour mill that produces many different qualities of flour according to customer needs. Crown Flour Mills is ISO 9001:200 certified since the year 2000. Currently working on ISO 22,000 certification. Crown Flour Mills has been running non-stop since 1952.

Company Name & Address

Contact Names & Email

Telephone & Fax

Crown Flour Mills

446 Corniche du Fleuve Beirut 2069-6814 Lebanon

Name: Paul Mansour

Title: Managing Partner

Email: pmansour@crownflourmills.com

Web: www.crownflourmills.com

Tel: +961 1 444 772

Tel: +961 1 443 440

Cell: +961 3 305 170

Fax: +961 1 562 173

Summary of Role and Services:

 

Facilities

Parking area inside compound m²

Yes

Drainage

(Good / Fair / Poor / Non Existent)

Good

Fire Fighting Equipment (Yes / No)

Yes

Number of Ventilators

Not applicable

Screened

Electricity Load (KVA)

2,000

Backup Generator 

(Yes / No / KVA)

Yes, Caterpillar/Less than 10 years old.

3,750 KVA

Milling Equipment

Origin of Machinery

Year of Mfg

Year of Installation

Condition

GBS (Italy)Between 1995 and 2005Between 1995 and 2005Very good

 

Maintenance

Duration (hours / week)

Regular according to preset schedule

Type of maintenance

Preventive

Other Equipment or Machinery Installed

Type of Equipment

Yes/No

Number

Owned

Comments

Fortification Feeder

Yes

6

Yes

n/a

Bag Cleaning Plant

No

-

-

Only new bags used

Moisture Tester

Yes

n/a

n/a

Fully equipped laboratory

De-stoning Plant

Yes

n/a

n/a

n/a

Metal Extractor

Yes

n/a

n/a

n/a

Staffing

Number of full time skilled workers

30

Number of full time labourers

30

 

Weighbridge

Number 

2

Capacity (mt)

Length (m)

Type

Within Compound

60 tons

9 x 3 m

n/a

Within Compound

60 tons

11 x 3 m

n/a

Building

 

Length (m)

Width (m)

Height (m)

Building – Wheat Mill

n/a

n/a

7 floors

Building – Maize Mill

n/a

n/a

n/a

Walls

Concrete

Roof

Concrete

Floor

Concrete

Conditions & Cleanliness

  

Outside

Inside

Cracks in walls or roof (Yes / No)

No

No

Signs of rodent activity (Yes / No)

NoNo

Signs of birds entry (Yes / No)

NoNo

Damaged gutters/drains(Yes / No)

NoNo

Signs of moisture (Yes / No)

No

No

Adjacent Vegetation(Yes / No)

No

n/a

Cleanliness (Good / Poor)

Good

Good

Pest Control

Fumigation

Yes 

Frequencyn/a

Contracted

(Yes / No)

Done in-house by BOECKER Company

Spraying 

n/a

Frequencyn/a

Contracted

(Yes / No)

n/a

Rodenticides 

n/a

Frequencyn/a

Contracted

(Yes / No)

n/a

Rodent Trapping

Yes

Frequencyn/a

Contracted

(Yes / No)

Control outside made by BOECKER Company

Security 

Security (Good / Poor)

Good

Compound (Fenced / Not Fenced)

Fenced
Other Commentsn/a

Access

Distance from main town (km)

In Beirut. 3km from the Port of Beirut

Travel time if not located in town (hours)

n/a

Road condition to Mill

Good

Road limitation (if any)

Maximum Width and Max. Tonnage

n/a

Rail connections

(Yes / No)

No

On the railway from

-

to

-

n/a

Milling Capacity (Mt)

Commodities

Daily Capacity (mt)

Monthly Activity (mt)

Wheat

600 tons

10,500 tons

Storage Capacity

 

Storage in Metric Tonnes

Within the Compound

25,000 metric tons

25,000 metric tons

Outside the Compound

Silos Port of Beirut has a storage capacity of 125,000 metric tons

Capacity to Blend

Crown Flour Mills has the capacity to blend various wheat and flour throughout the process

Loading & Discharge Rates

Discharge Rate of wheat is 200 metric tons per hour.

Loading rate of flour bags of 50 Kg is 40 metric tons per hour. 

Milling Company BIG MILLS OF THE SOUTH

Company Name & Address

Contact Names & Email

Telephone & Fax

BIG MILLS OF THE SOUTH

Name:  AHMAD HOTEIT

Title: GENERAL MANAGER

Email: HOTEIT@CYBERIA.NET.LB

Web:

Tel: +961 7 970 444

Fax: +9617 970 894

Summary of Role and Services:

n/a

Facilities

Parking area inside compound m²

n/a

Drainage

(Good / Fair / Poor / Non Existent)

Good

Fire Fighting Equipment (Yes / No)

Yes

Number of Ventilators

n/a

Screened

Electricity Load (KVA)

1200 KVA

Backup Generator 

(Yes / No / KVA)

Yes

KVA

Milling Equipment

Origin of Machinery

Year of Mfg

Year of Installation

Condition

Russian19801982Good
Italian & Turkish20082008Excellent

Other Equipment or Machinery Installed

Type of Equipment

Yes/No

Number

Owned

Comments

Fortification Feeder

No

-

-

-

Bag Cleaning Plant

Yes

2

Yes

n/a

Moisture Tester

Yes

1

n/a

n/a

De-stoning Plant

Yes

1

n/a

n/a

Metal Extractor

Yes

1

n/a

n/a

Staffing

Number of full time skilled workers

10

Number of full time labourers

45

Conditions & Cleanliness

  

Outside

Inside

Cracks in walls or roof (Yes / No)

No

No

Signs of rodent activity (Yes / No)

NoNo

Signs of birds entry (Yes / No)

NoNo

Damaged gutters/drains(Yes / No)

NoNo

Signs of moisture (Yes / No)

No

No

Adjacent Vegetation(Yes / No)

n/a

n/a

Cleanliness (Good / Poor)

Good

Good

Pest Control

Fumigation

Yes 

Frequencyn/a

Contracted

(Yes / No)

n/a

Spraying 

Yes

Frequencyn/a

Contracted

(Yes / No)

n/a

Rodenticides 

Yes

Frequencyn/a

Contracted

(Yes / No)

n/a

Rodent Trapping

Yes

Frequencyn/a

Contracted

(Yes / No)

n/a

Security 

Security (Good / Poor)

Good

Compound (Fenced / Not Fenced)

Fenced
Other Commentsn/a

Access

Distance from main town (km)

10 km

Travel time if not located in town (hours)

15 min

Road condition to Mill

Good

Road limitation (if any)

Maximum Width and Max. Tonnage

 

Rail connections

(Yes / No)

No

On the railway from

-

to

-

 Other Comments

Storage Capacity

 

Storage in Metric Tonnes

Within the Compound

1,500 tons

Capacity to Blend

100 TONS PER DAY

Loading & Discharge Rates

100 TON PER HOUR

Transport Capacity at Mill

Available

Milling Company Middle East Flour Mills

Company Name & Address

Contact Names & Email

Telephone & Fax

Middle East Flour Mills

Kesrouan - Zouk Mikael

Name: Nazih Nakhle

Title: Managing Director

Email:

Web:

Tel: +961 9 311 616

Tel:  +961 9 211617

Fax: + 961 9 211225

Summary of Role and Services:

n/a

Facilities

Parking area inside compound m²

n/a

Drainage

(Good / Fair / Poor / Non Existent)

Good

Fire Fighting Equipment (Yes / No)

n/a

Number of Ventilators

n/a

Screened

Electricity Load (KVA)

400

Backup Generator 

(Yes / No / KVA)

Yes

650 KVA

Milling Equipment

Origin of Machinery

Year of Mfg

Year of Installation

Condition

France19631963Fair

Staffing

Number of full time skilled workers

18

Number of full time labourers

3

Conditions & Cleanliness

  

Outside

Inside

Cracks in walls or roof (Yes / No)

No

No

Signs of rodent activity (Yes / No)

NoNo

Signs of birds entry (Yes / No)

NoNo

Damaged gutters/drains(Yes / No)

NoNo

Signs of moisture (Yes / No)

No

No

Adjacent Vegetation(Yes / No)

n/a

n/a

Cleanliness (Good / Poor)

Good

Good

 

Pest Control

Fumigation

Yes

Frequencyn/a

Contracted

(Yes / No)

Done by the owner

Spraying 

Yes

Frequencyn/a

Contracted

(Yes / No)

Done by the owner

Rodenticides 

n/a

Frequencyn/a

Contracted

(Yes / No)

n/a

Rodent Trapping

n/a

Frequencyn/a

Contracted

(Yes / No)

n/a

Security 

Security (Good / Poor)

Good

Compound (Fenced / Not Fenced)

Fenced
Other Comments 

Access

Distance from main town (km)

15 km from Beirut

Travel time if not located in town (hours)

30 min day time

Road condition to Mill

Good

Road limitation (if any)

Maximum Width and Max. Tonnage

n/a

Rail connections

(Yes / No)

No

On the railway from

-

to

-

 Other Comments

Milling Capacity (Mt)

Commodities

Daily Capacity (mt)

Monthly Activity (mt)

Wheat

100 mt

800 mt

Storage Capacity

Storage in Metric Tonnes

Covered (mt)

Flour – Covered (mt)

Within the Compound

3,000 mt

n/a

Milling Company Shahba Mills

Company Name & Address

Contact Names & Email

Telephone & Fax

Shahba Mills

Name: Wael Shabarek

Title: Manager

Email: Shahba@cyberia.net.lb

Web:

Tel: +961 1 450 216

Tel: +961 1 450 217

Fax: +9611 450 219

Summary of Role and Services:

Flour Milling and commodities trading.

Semi hard and durum flour mill.

Facilities

Parking area inside compound m²

Available

Drainage

(Good / Fair / Poor / Non Existent)

Good

Fire Fighting Equipment (Yes / No)

Yes

Number of Ventilators

n/a

Screened

Electricity Load (KVA)

1000 KVA

Backup Generator 

(Yes / No / KVA)

Yes, Volvo 2008

1000 KVA

Milling Equipment

Origin of Machinery

Year of Mfg

Year of Installation

Condition

Berga19851985Good
Alapala20082008Good

Other Equipment or Machinery Installed

Type of Equipment

Yes/No

Number

Owned

Comments

Fortification Feeder

Yes

3

n/a

n/a

Bag Cleaning Plant

No

-

-

-

Moisture Tester

Yes

2

Yes

n/a

De-stoning Plant

Yes

1

Yes

n/a

Metal Extractor

Yes

1

Yes

n/a

Staffing

Number of full time skilled workers

5

Number of full time labourers

45

Weighbridge

Number 

Available

Capacity (mt)

Length (m)

Type

Within Compound

n/a

n/a

n/a

Within Compound

n/a

n/a

n/a

Building

 

Length (m)

Width (m)

Height (m)

Building – Mill

57

35

28

Building – Storage

35

22

4

Walls

n/a

Roof

2 Roofs

Floor

7 floors and 1 basement

Conditions & Cleanliness

  

Outside

Inside

Cracks in walls or roof (Yes / No)

No

No

Signs of rodent activity (Yes / No)

NoNo

Signs of birds entry (Yes / No)

NoNo

Damaged gutters/drains(Yes / No)

NoNo

Signs of moisture (Yes / No)

No

No

Adjacent Vegetation(Yes / No)

Yes, cut

n/a

Cleanliness (Good / Poor)

Good

Good

Pest Control

Fumigation

Yes, Self spraying by a local company 

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Spraying 

Yes, Self spraying by a local company

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Rodenticides 

n/a

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Rodent Trapping

n/a

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Security 

Security (Good / Poor)

Fair

Compound (Fenced / Not Fenced)

Fenced
Other Comments 

Access

Distance from main town (km)

7 km

Travel time if not located in town (hours)

10 min

Road condition to Mill

Average

Road limitation (if any)

Maximum Width and Max. Tonnage

Max width: 60 m

Max tonnage: None

Rail connections

(Yes / No)

No

On the railway from

-

to

-

 Other Comments

Milling Capacity (Mt)

Commodities

Daily Capacity (mt)

Monthly Activity (mt)

Wheat

150 mt

3,000 mt

Storage Capacity

Storage in Metric Tonnes

Wheat – Covered (mt)

Flour – Covered (mt)

Within the Compound

4,500 mt

450 mt

Outside the Compound

50,000 mt

 

Capacity to Blend

Yes

Transport Capacity at Mill

100 mts / hour

Milling Company Baraka mills

Company Name & Address

Contact Names & Email

Telephone & Fax

Baraka mills

Name: Mahmoud Shabarek

Title: Manager

Email: baraka@cyberia.net.lb

Web: n/a

Tel: +961 1 901 835

Tel: +961 1 901 837

Fax: +961 1 902 835

Summary of Role and Services:

Semi hard and durum flour mill.

Facilities

Parking area inside compound m²

Available

Drainage

(Good / Fair / Poor / Non Existent)

Good

Fire Fighting Equipment (Yes / No)

Yes

Number of Ventilators

n/a

Screened

Electricity Load (KVA)

2000 KVA

Backup Generator 

(Yes / No / KVA)

Yes, Caterpillar 2005

2,000 KVA

Milling Equipment

Origin of Machinery

Year of Mfg

Year of Installation

Condition

Buehler20032003Very Good

Maintenance

Duration (hours / week)

n/a

Type of maintenance

Up to date maintenance

Other Equipment or Machinery Installed

Type of Equipment

Yes/No

Number

Owned

Comments

Fortification Feeder

Yes

3

n/a

n/a

Bag Cleaning Plant

No

-

-

-

Moisture Tester

Yes

2

Yes

n/a

De-stoning Plant

Yes

1

Yes

n/a

Metal Extractor

Yes

1

Yes

n/a

Staffing

Number of full time skilled workers

5

Number of full time labourers

45

Building

 

Length (m)

Width (m)

Height (m)

Building – Mill

60

50

28

Building – Storage

60

40

4

Walls

n/a

Roof

2 Roofs

Floor

7 floors and 1 basement

Conditions & Cleanliness

  

Outside

Inside

Cracks in walls or roof (Yes / No)

No

No

Signs of rodent activity (Yes / No)

NoNo

Signs of birds entry (Yes / No)

NoNo

Damaged gutters/drains(Yes / No)

NoNo

Signs of moisture (Yes / No)

No

No

Adjacent Vegetation(Yes / No)

Yes, cut

n/a

Cleanliness (Good / Poor)

Good

Good

Pest Control

Fumigation

Yes, done by a local company 

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Spraying 

Yes, done by a local company

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Rodenticides 

n/a

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Rodent Trapping

n/a

Frequencyn/a 

Contracted

(Yes / No)

n/a 

Security 

Security (Good / Poor)

Good

Compound (Fenced / Not Fenced)

Fenced
Other Comments 

Access

Distance from main town (km)

3 km

Travel time if not located in town (hours)

10 min

Road condition to Mill

Excellent

Road limitation (if any)

Maximum Width and Max. Tonnage

Max width: 60 m

Max tonnage: None

Rail connections

(Yes / No)

No

On the railway from

-

to

-

 Other Comments

Milling Capacity (Mt)

Commodities

Daily Capacity (mt)

Monthly Activity (mt)

Wheat

2204,000

Storage Capacity

Storage in Metric Tonnes

Wheat – Covered (mt)

Flour – Covered (mt)

Within the Compound

1,200600

Outside the Compound

50,000n/a

Capacity to Blend

Yes

Transport Capacity at Mill

100 mt / hour